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德国vatron gmbh有色金属行业产品
厚度
thickness.mon
The precise thickness gauge is a multifunctional usable system for measurement of thickness of various materials. High precision is achieved by using our patented optical measurement method. Compared with conventional touching measurement techniques there is no abrasion occurring.
Process / Properties
The top and the bottom surface of the object to be measured is illuminated with structured light and captured by a single sensor simultaneously. The received signal is proportional to the thickness of the material and independent of the materials surface
thickness.mon consists of a single sensor for acquiring the measurement signal. Therefore the accuracy is independent of possible temperature changes. The system can be delivered as a simple thickness sensor as well as an integrated fully automated solution. With the wide range of available options thickness.mon can be adapted to your process optimally – and this at an attractive price.
Versions
- Type of measurement manual / automatic
- Measurement speed 12 measurements per second
- Measurement position 5 to 300mm
- Accuracy ± 10µm at 2σ
- Typical measurement ranges 0,1 to 4 mm / 3 to 12 mm thickness of material (also other dimensions on request)
- Dimensions 200 mm x 200 mm x 750 mm
Advantages
- Non destructive and non abrasive by contact less measurement
- High precision by our patented measurement method
- No expensive safety requirements necessary
- Modular design from simple thickness gauge up to integrated fully automated solutions
- Usable for various surfaces by automated parameter adaption
- Very appealing cost / performance ratio
Open preview picture of file
infosheet thickness.mon [327 KByte/pdf] 
drive.mon
In every production facility are different abrasion-bound mechanical parts (e.g. gearboxes, bearings, gears, shafts,..) in use at most neuralgic places. The maintenance crew trusts well proven and reliable condition monitoring tools to be able to provide an untroubled operation.
drive.mon is a valuable maintenance tool and allows early fault detection of drive trains. Vibrations and other signals will be acquired and interpreted automatically utilising modern frequency analysis algorithms. When faults of bearings, gears, shafts, couplings and many more happen, d.mon sends email notifications to the responsible maintenance crew.
The maintenance staff members are able to plan the repair, spare parts can be ordered in time and sudden production stops will be history.
Due to the use of high performance data acquisition modules, which are connected to the analysis server via optical waveguides, even vast production plants can be monitored easily.
Features
- Automatic, adjustable signal analysis
- Long term trending for every single part
- Automatic e-mail alarming features
- Easy extendable
- Easy to use frequency analysis tools
- Most flexible data acquisition (vibration, current, temperature,….)
- Unlimited number of clients
Advantages
- High-End online-monitoring at a reasonable price
- Avoidance of unplanned production stops
- Precise knowledge of the plant‘s condition
- Easy adaptation by means of modular, well proven industrial grade hardware
- Intuitive software handling for users
- Quick access due to web technology
- Considers varying operation conditions
Open preview picture of file
infosheet drive.mon [680 KByte/pdf]
shape.sol
The shape.sol light-sectioning sensor is applied to contact-free geometry measurement in industrial environment.
Process
The working principle of shape.sol is based on light-sectioning. A laser projects a light plane onto the object to be measured. The resulting light section is acquired with an industrial camera. The geometry of the object is determind by processing the camera image.
Characteristics
The shape.sol sensor is applied to measure the 3-dimensional geometry of objects. The laser module and/or the camera system are exchangeable. Thus, the sensor can be flexibly customised to various measurement tasks.
Technical Data (Standard Version)
Camera:
- opt. resolution: 1400 x 1040 pixel (monochrome)
- acquisition rate: 30 Hz
Laser module:
- wavelength: 660 nm
- output power: ≤ 40 mW
Sensor:
- working distance: 500 - 1000 mm
- measurement field (w x d): 400 x 300 mm
- resolution: 0.05 mm
- operating temperature: 10°C - 50°C
Advantages
- contact-free and non-destructive measurement of 3-dimensional geometry
- easy integrability in production lines
- suitable for industrial applications due to:
- protection class: IP65
- power supply: 24V DC
- data interface: Gigabit Ethernet
infosheet shape.sol [355 KByte/pdf]
torque.mon
The dynamic monitoring of torque plays a decisive role in plant monitoring systems because problems arising in the production process or in the drive components manifest themselves predominantly in the form of torque fluctuations.
Torque observation can lead to the prevention of breakdowns, to the effect that maintenance times can be planned and production increased.
The torque (or tension) is measured by means of strain gauges. The energy and data transfer occurs without any contact. Operational security is guaranteed because of the robust construction. A battery-driven base version provides data for testing and optimization purposes for about one month without changing batteries.
The non-contact data transfer can be used universally. Applications for this transfer system are predominantly in systems where measurements are to be taken on moving parts.
Characteristics
- Measurements are possible under nearly any environmental condition
- Remote calibration (not available with battery version)
- The measurement data transfer system can be adapted to other sensors
- Rotational acceleration up to 100 g (optionally higher)
- Maximum shaft temperature of 100 °C (optionally up to 220 °C), maximum surrounding temperature of 100 °C
- Minimum shaft diameter: 25 mm
- Measurement of the dynamic torque up to 1 kHz
- Adjustable amplification and offset
Advantages
- prevention of unplanned production stops
- exact knowledge of system condition
- industrial-suited, very robust system
- high temperature stability (up to 100 °C)
Open preview picture of file
infosheet torque.mon [279 KByte/pdf]
ironfine.checker
The measurement of the amount of ironfine on the steel strip surface is a very important tool for quality control.
This device offers the possibility to detect iron-fines quickly and precisely.
Process
The new method is based on a standard method for the characterization of steel strip cleanliness, the so called "Scotch-Tape™-Test". For this test a sticky tape (“Scotch Tape TM”) is applied to the steel strip surface and peeled off again. The tape is pushed through the magnetic field of a yoke. The field has to be strong enough to bring the ironfine particles to the state of magnetic saturation. Inside the yoke is a measuring coil, in which a voltage pulse is induced during the pass of the sample. From the intensity of this pulse we are able to calculate the amount of the ironfine on the tape
Properties
- Detection of iron-fines down to ap. 4 mg/m²
- Easy to use Windows™-program
- Results can be easily integrated in a customers database
- Very quick method
Advantages
- Non destructive measurement
- Precise results
- Control of ironfine for product and roll optimisation
- Quick measurements
Open preview picture of file
infosheet ironfine.checker [328 KByte/pdf]
coating.sim
The Laboratory Roll Coater with three Rolls allows both simulation and reproduction of production-conditions of a coil-coating-plant on flat probes, testing and optimisation of enamels (groundings and lacquers) and parameters for industrial coating.
The enamel is evenly spread over the probe by three application rolls and gets stripped off the last roll by a blade, then it returns to the circulation-pump.
A conveyor belt drives the probe through the roll-block where it gets coated by the last application roll with the pre-adjusted coating-film.
Possibilities
- Arrangement for EX-Zone 1-T3 (optional)
- Reverse- and forward-operation mode
- 3-rolls operation mode
- Simulated and real 2-rolls operation mode (quick adaptation)
- The enamel circulation system allows quick and easy adjustments to coating-thickness and composite
- Online data (roll and conveyor speed, roll-down forces and roll-distances) allow direct intervention into the surface coating
- Reproducibility of the parameters
- Low effort for service and cleaning because of simple assembly
Advantages
- Little amount of enamel necessary
- Testing of enamel at the laboratory
- Research of parameters for industrial use
infosheet coating.sim [154 KByte/pdf]
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